FAVI-Omni Any-Angle Visual Final Inspection
Equipped with a self-developed flexible inspection robotic arm (six-axis) for any-angle inspection, achieving flexible and efficient operation with optimal balance of cost, efficiency, and size. 25MP camera, DLP structured light projection, 2.4s/pcs cycle (1,500 pcs/h), escape rate ≤0.1%, overkill ≤3%, true six-directional flexible detection.
Key Specs
See full specifications below
Applications
Detailed Description
Overview
The FAVI-Omni is CTW's proprietary any-angle visual final inspection system, featuring a self-developed flexible inspection robotic arm (six-axis) that can rotate products to any angle for inspection, achieving flexible and efficient all-around inspection with optimal balance of cost, efficiency, and size.
Key Advantages
Self-Developed Flexible Inspection Arm
- Purpose-built flexible six-axis robotic arm for visual inspection
- Rotates products to any angle for inspection
- Flexible, efficient, optimal balance of cost, efficiency, and size
True Six-Directional Detection (DVF)
- True six-directional flexible detection
- Covers all product surfaces and edges
- Zero inspection blind spots
High-Precision Vision System
- 25MP high-resolution camera
- DLP structured light projection, single grating projectable to any area
- Detection accuracy down to 5μm
High Speed & Precision
- 2.4s/pcs cycle time
- 1,500 pcs/h throughput
- Escape rate ≤0.1%, overkill rate ≤3%
Detection Capabilities
Detectable defect types include:
- Component misalignment / missing / polarity / rotation detection
- Color detection (presence / missing detection)
- Foreign object detection (solder balls, scratches, contamination)
- Pin tilt / height detection
- Solder joint inspection (PCB soldering / reflow)
- Solder paste 2D / COB inspection
- Code / character verification
Component coverage: 0201 chips, SOP, QFP, BGA, CSP, PA, Flip Chip, Clip Bonding, and more
Specifications
| Parameter | Specification |
|---|---|
| Resolution | 25MP |
| Detection Accuracy | 5μm / 7.5μm |
| Structured Light | DLP, single grating to any area |
| DVF | True Six-Directional Flexible Detection |
| Cycle Time | 2.4s/pcs |
| Throughput | 1,500 pcs/h |
| Escape Rate | ≤0.1% |
| Overkill Rate | ≤3% |
| Dimensions | L1700 × W1300 × H2000mm |
| Weight | 1,800KG |